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Engine simulation software

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The emergence of simulation software packages for engine design and testing has revolutionised the race engine industry. Whether it be for the initial design of components, evaluating particular aspects of an engine – for example the valvetrain – or assessing overall performance parameters, engineers can access a plethora of virtual tools to help them. In the past, comprehensive simulation – for example of gas flow within an engine – was the preserve of high-end...

MotoGP – the chain

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In the cutting-edge world of MotoGP, coverage of technical developments tends to focus on game-changing technologies relating to the chassis or powertrain. However, less glamorous components are also subject to constant evolution, including the humble chain. So what differentiates a factory Honda or Kawasaki chain from one found on a lowly CB125 road bike. ‘Roller’ chains have been the universally favoured means of transmitting drive on motorcycles for many years. While belt and...

Choices for single-piece pushrods

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If we look at the types of engines used in various car racing series worldwide, there is a very definite split between the US and elsewhere. The US has a hugely successful racing structure that predominantly uses pushrod (overhead valve/OHV) engines. From those racing at the local tracks right through to NASCAR Sprint Cup at the very top of the closed-wheel racing tree, the engines are based on a very similar architecture, namely that of production pushrod engines. Even the bespoke Sprint...

CFD versus tunnel versus track – part 1

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Formula One aerodynamics is driven by several toolsets – track testing, full-scale tunnel, model-scale tunnel testing and CFD. The debate as to which method is most accurate or productive seems to be never ending; debate is healthy but sometimes it helps to step back and look at first principles. Of the four toolsets, only one – track testing – is truly correct, the rest being approximations of real-car aerodynamics at the track. But track testing is restricted, expensive...

Why CFRP makes Formula One cars safer

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McLaren and Lotus debuted cars in the 1981 Formula One season featuring CFRP (carbon fibre reinforced polymer) chassis, and since then the sport has been dominated by the material. Its combination of high strength and light weight makes it the perfect material for car construction. And in the intervening 30 years, engineers’ understanding of the material’s properties and capabilities have improved markedly. Some of the biggest advances have been in the area of design and...
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