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Archive

NASCAR transmissions

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Transmission development in NASCAR’s top echelon of racing is tightly controlled by regulation, and no parts may be changed or modified without the governing body’s approval. This does not mean, however, that transmission manufacturers’ r&d departments sit idle, and Cup car gearboxes are constantly subject to small revisions to improve their efficiency and reliability. As with so many components in modern NASCAR the four-speed transmissions found in Cup cars, though...

Surface treatments for timing gears

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With the dominance of the four-stroke engine in both the automotive passenger car market and most types of motorsport, there are plenty of opportunities for suppliers of timing gears to improve either on standard equipment or to optimise these components in bespoke engines. With timing gears, what we want often want to do is improve durability while decreasing inertia and component mass. A number of surface treatments can help us achieve these goals. Carburising, also commonly referred to...

Managing brake cooling flows

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Under braking, the friction of the brake pads against the disc transfers the kinetic energy of the car into heat, which passes through the brake disc, pads and caliper. Unless this energy can be removed from these components then eventually they will fail, and there are three main mechanisms through which this heat can be dispersed – convection, conduction and radiation. By far the most efficient method of heat transfer from the brakes is through convection. This is achieved by blowing...

Composite automation

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Carbon fibre reinforced polymer (CFRP) parts make up the majority of a modern Formula One car by volume. The combination of light weight and high strength makes them ideal for car construction, but they do have their disadvantages. One of the most notable is the cost, in both time and money, of producing the complex parts used in a Formula One chassis. Even Formula One teams have finite budgets, so the latest developments in automated composite production are of increasing interest. These...

Power steering systems

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An effective steering system is one of the most basic requirements of any racecar. In the realm of Formula One, packaging space available for the steering components is minimal, yet the demands placed on them are considerable, both in terms of mechanical performance and providing the driver with the necessary levels of steering ‘feel’. In principle, the steering system of a modern Formula One car is not that dissimilar to those found in a roadcar, it is simply more optimised and...
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