Esslinger Engineering of South El Monte, California, is primarily in the business of building midget engines based on Ford internals. The company has been in this line of work since 1990. Because its engines are not based on pushrod designs, Dan Esslinger, president, says there are not very many valve-spring issues. "It's just the design of the engine and the design of the camshaft," he says. "Even though we turn a lot of rpms (in the neighborhood of 10,000), we are not...
So far in Race Engine Technology's coverage on valves, there have been a number of articles on valve materials for the more extreme applications, specifically pieces on Inconel valves and Nimonic materials used for turbocharged endurance applications. There have also been articles on the lightweight valves, made from low-density materials such as titanium and titanium aluminide.Valves made from these materials are expensive for various reasons, some to do with the price of the raw...
This is the first occasion where we have covered the use of copper alloys, and we shall look briefly at their main applications. Throughout the article the word 'bronze' is used: technically this is a copper alloyed with tin, among other things but bronze has also come to describe many copper alloys such as brasses (copper-zinc alloys) and others. In terms of four-stroke con rods, most of us will be familiar with the concept of using a bushed small end. In the vast majority of cases...
In 2009, and to much fanfare, Formula One ushered in a new technological development that should have improved the racing spectacle and gone some way to placating those environmentalists who see motorsport as the enemy. In both these regards, the introduction of kinetic energy recovery systems (KERS) should have represented an important step forward, but at the end of the year the systems were dropped, and this year nobody is running KERS. Next year, however, KERS is scheduled to make a...
In another article in this issue of RET-Monitor, I have given what I hope is an insight into crankcase main bearing split design (keyword: heads-blocks). Background is the accuracy of the main bearing split line geometry, primarily focused on the roundness of a main bearing bore. Since the crankshaft system does not directly rotate in the bearing bore, we will look at the bearing shells in between. As John Coxon wrote in the May 2010 issue of Race Engine Technology magazine (issue 46),...