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Archive

Is nitriding the only option?

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The crankshaft lies at the heart of the fundamental mechanical system in the vast majority of race engines. Only rotary race engines don't have what we might call a crankshaft, although other mechanisms exist and which have been tested to turn reciprocating motion into rotary motion. Conventional wisdom has it that our steel race crankshafts are nitrided, almost without exception. An earlier article by Tom Sharp (1), posted in 2009, pointed to the fact that induction hardening is used...

CAN bus - the communication superhighway

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According to some people a data acquisition system is the least expensive performance enhancement you can make. Often a fraction of the cost of other purchases, in supplying both vehicle and driver information - lap after lap, session after session - the data provided is totally objective and, used intelligently, can only improve overall performance. The loggers of the past were large and unwieldy devices often strapped in the back of the vehicle somewhere using only a very few...

Cast-in pipes

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Engine developers have always been regarded as 'strange' people. The reason for this is unclear, although the fact that we tend not to come across as 'straightforward thinking' people in the eyes of others may have something to do with it. But then finding non-straightforward solutions to problems is part of the engine developer's job. One of the most interesting things about an engine is that its various systems need to cooperate in order to achieve the engine's...

The Plasma Transferred Wire Arc process

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With engine manufacturers increasingly moving towards lightweight engine architectures, keeping the length of the engine to a minimum and using lightweight materials - particularly aluminium - is an obvious start. However, the process of replacing parent-metal cylinder liners in one-piece cast aluminium blocks, later on in the life of the vehicle, is fraught with difficulties. Traditionally, in less challenged times (both financially and engineering), blocks would have been re-bored and...

The split rear main crankshaft seal

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The modern internal combustion engine is a masterpiece of engineering. Whether gasoline or diesel, intended for road or race track, the complexity under the hood can be a little awe-inspiring even to those familiar with the technologies used. So why, when we have engineering development processes like FMEA, Six-Sigma and the like, do we still build engines that after only a few short months or even days can still leak oil out of the crankshaft rear oil seal? Owners of the big-block Chevy...
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